Timlander
07-30-2009, 09:59 AM
As promised, the build log of my leet case. I know I haven't been around a lot lately guys, sorry about that. Iv just been way to busy with stuff lately....hopefully things will settle down here in a few months. Anyways, to the build log!
Ok, I would like to start this thing off by saying its been a blast to do this custom case build! There have been some fun times...and some not so fun and very aggravating times =). But all in all my case has finally come together and is looking rather spectacular. I did take a TON of pics, around 150 or more plus a short video clip, so you will not be short on that. And now, onto my case and the PICS!!!
The 1st of many deliveries!!! What's inside the boxes???
http://i165.photobucket.com/albums/u73/Timlander/SANY0770.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0771-1.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0772.jpg
I assembled the motherboard tray:
http://i165.photobucket.com/albums/u73/Timlander/SANY0773.jpg
Some stuff I got from Home Depot for my original case design, but ended up not needing to use the hinges on the left:
http://i165.photobucket.com/albums/u73/Timlander/SANY0778.jpg
The Plexiglas has arrived!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0783.jpg
The 2 x 4' sheets of wood that will be used for the body of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0785.jpg
Cutting them to size:
http://i165.photobucket.com/albums/u73/Timlander/SANY0786.jpg
Cutting some strips of poplar that will be used to hold the case together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0787.jpg
Pieces are cut and ready to be pieced together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0788.jpg
Adding the poplar strips:
http://i165.photobucket.com/albums/u73/Timlander/SANY0789.jpg
Piecing the whole thing together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0790.jpg
ITS A BOX!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0791.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0792.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0793.jpg
Design flaw encountered...=*( So after a long time pondering what I should do, I finally fixed this first big design flaw and moved on, this caused a few more bumps in the road but wasn't too bad. As you can see I had to rip out 1 side of the case, gotta love how well that wood glue holds!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0801.jpg
Now onto the back of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0802.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0803.jpg
Test fitting of the motherboard tray:
http://i165.photobucket.com/albums/u73/Timlander/SANY0804.jpg
And now for a little patchwork from the previous design flaw, BONDO!!!:
http://i165.photobucket.com/albums/u73/Timlander/SANY0805.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0807.jpg
After lots of sanding and some coats of sanding sealer:
http://i165.photobucket.com/albums/u73/Timlander/SANY0808.jpg
Another test fit, this time deciding how I want the drawer slides to be held on:
http://i165.photobucket.com/albums/u73/Timlander/SANY0809.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0810.jpg
How about some solid mahogany?
http://i165.photobucket.com/albums/u73/Timlander/SANY0811.jpg
These slides are rated for 150 lbs and are the perfect length for my purpose, as you will see later on:
http://i165.photobucket.com/albums/u73/Timlander/SANY0812.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0813.jpg
Screwing the mahogany to the (what will be) bottom of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0814.jpg
test fit:
http://i165.photobucket.com/albums/u73/Timlander/SANY0815.jpg
Give you a little idea for what I am going for here:
http://i165.photobucket.com/albums/u73/Timlander/SANY0817.jpg
Time for sanding and sealing of the rest of the wood:
http://i165.photobucket.com/albums/u73/Timlander/SANY0824.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0825.jpg
A little more bondo:
http://i165.photobucket.com/albums/u73/Timlander/SANY0826.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0827.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0828.jpg
Time to mark for some windows!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0830.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0831.jpg
Ok, I would like to start this thing off by saying its been a blast to do this custom case build! There have been some fun times...and some not so fun and very aggravating times =). But all in all my case has finally come together and is looking rather spectacular. I did take a TON of pics, around 150 or more plus a short video clip, so you will not be short on that. And now, onto my case and the PICS!!!
The 1st of many deliveries!!! What's inside the boxes???
http://i165.photobucket.com/albums/u73/Timlander/SANY0770.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0771-1.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0772.jpg
I assembled the motherboard tray:
http://i165.photobucket.com/albums/u73/Timlander/SANY0773.jpg
Some stuff I got from Home Depot for my original case design, but ended up not needing to use the hinges on the left:
http://i165.photobucket.com/albums/u73/Timlander/SANY0778.jpg
The Plexiglas has arrived!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0783.jpg
The 2 x 4' sheets of wood that will be used for the body of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0785.jpg
Cutting them to size:
http://i165.photobucket.com/albums/u73/Timlander/SANY0786.jpg
Cutting some strips of poplar that will be used to hold the case together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0787.jpg
Pieces are cut and ready to be pieced together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0788.jpg
Adding the poplar strips:
http://i165.photobucket.com/albums/u73/Timlander/SANY0789.jpg
Piecing the whole thing together:
http://i165.photobucket.com/albums/u73/Timlander/SANY0790.jpg
ITS A BOX!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0791.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0792.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0793.jpg
Design flaw encountered...=*( So after a long time pondering what I should do, I finally fixed this first big design flaw and moved on, this caused a few more bumps in the road but wasn't too bad. As you can see I had to rip out 1 side of the case, gotta love how well that wood glue holds!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0801.jpg
Now onto the back of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0802.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0803.jpg
Test fitting of the motherboard tray:
http://i165.photobucket.com/albums/u73/Timlander/SANY0804.jpg
And now for a little patchwork from the previous design flaw, BONDO!!!:
http://i165.photobucket.com/albums/u73/Timlander/SANY0805.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0807.jpg
After lots of sanding and some coats of sanding sealer:
http://i165.photobucket.com/albums/u73/Timlander/SANY0808.jpg
Another test fit, this time deciding how I want the drawer slides to be held on:
http://i165.photobucket.com/albums/u73/Timlander/SANY0809.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0810.jpg
How about some solid mahogany?
http://i165.photobucket.com/albums/u73/Timlander/SANY0811.jpg
These slides are rated for 150 lbs and are the perfect length for my purpose, as you will see later on:
http://i165.photobucket.com/albums/u73/Timlander/SANY0812.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0813.jpg
Screwing the mahogany to the (what will be) bottom of the case:
http://i165.photobucket.com/albums/u73/Timlander/SANY0814.jpg
test fit:
http://i165.photobucket.com/albums/u73/Timlander/SANY0815.jpg
Give you a little idea for what I am going for here:
http://i165.photobucket.com/albums/u73/Timlander/SANY0817.jpg
Time for sanding and sealing of the rest of the wood:
http://i165.photobucket.com/albums/u73/Timlander/SANY0824.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0825.jpg
A little more bondo:
http://i165.photobucket.com/albums/u73/Timlander/SANY0826.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0827.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0828.jpg
Time to mark for some windows!!!
http://i165.photobucket.com/albums/u73/Timlander/SANY0830.jpg
http://i165.photobucket.com/albums/u73/Timlander/SANY0831.jpg